Friday, June 20, 2014

HAZARD, TYPES OF HAZARD AND HAZARD IDENTIFICATION

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1.         What is a Hazard?

Hazard is an unsafe workplace conditions or practices (dangers) that could cause injuries or illnesses (harm) to employees."
A hazard may be an object (tools, equipment, machinery, materials) or a person (when distracted, mentally/physically incapable). It's important to know that a hazard is only one part in the "accident formula" above. It takes a hazard and exposure before an accident can occur.

"Recognized" Hazards

  • Industry Recognition: A hazard is recognized if the employer's industry recognizes it. Recognition by an industry, other than the industry to which the employer belongs, is generally insufficient to prove industry recognition. E.g asbestors coy, polymers company
  • Employer Recognition: A recognized hazard can be established by evidence of actual employer knowledge e.g having to do a particular task with frequent injuries
  • Common Sense Recognition: If industry or employer recognition of the hazard cannot be established, recognition can still be established if it is concluded that any reasonable person would have recognized the hazard.


2.         What is "Exposure"?

Exposure is generally defined as "the condition of being exposed," or as "a position in relation to a hazard."

Physical Exposure: We may think of this form of exposure as "arm's length" exposure. If any part of the body can be injured as a result of proximity to a danger zone, physical exposure exists. For instance, if an employee removes a guard and works around moving parts that could cause an injury, that employee is exposed.

Environmental Exposure: An employee may suffer from environmental exposure no matter how far away from the source of the hazard he or she might be. For instance, if an employee uses a loud saw all day, everyone working around the saw may be exposed to hazardous levels of noise and suffer from environmental exposure.

Potential employee Exposure: The possibility that an employee could be exposed to a hazardous condition exists when the employee can be shown to have access to the hazard. Potential employee exposure could include one or more of the following:


Hazard + Exposure=Accident



3.         Five General Hazard Areas

All workplace hazards exist in five general areas:

  • Materials - liquids, solids, gases, etc.
  • Equipment - includes machinery, tools, devices
  • Environment - noise, temperature, atmospheres, workstation design
  • People - anyone in the workplace (i.e., employees, guests, customers or contractors)
  • System - flawed policies, programs, plans, processes, procedures, and practices

i.          Materials:

Exposure occurs by inhalation, ingestion, and absorption primarily through skin contact. Skin exposure may result in dermatitis or skin rash, edema or swelling, and blistering. These exposures can result from chemical splashes and spills, from directly immersing one's hands into solvents and chemicals, from contact with solvent-soaked clothing or solvent-wet objects, and from the use of improper personal protective equipment. Solvents can dissolve the body's natural protective barrier of fats and oils leaving the skin unprotected against further irritation.
In addition, inhaling or ingesting solvents may affect the central nervous system, acting as depressants and anesthetics causing headaches, nausea, drowsiness, dizziness, complaints of irritation, abnormal behavior, general ill-feeling, and even unconsciousness. These symptoms should be viewed as visible signs of potential disease. Excessive and continued exposure to certain solvents may result in liver, lung, kidney, and reproductive damage, as well as cancer.
Acids & alkalis- burns, irritation; metals- dust could lead to anemia, kidney damage, cancer; gases- CO, CLF, H2S, CH3; solids- metals, woods, plastics.

ii.        Hazardous Equipment:

Hazardous equipment includes machinery and tools.

  • Hazardous equipment should be properly guarded so that it's virtually impossible for a worker to be placed in a danger zone around moving parts that could cause injury or death. A preventive maintenance program should be in place to make sure equipment operates properly. A corrective maintenance program is needed to make sure equipment that is broken, causing a safety hazard, is fixed immediately.
  • Tools need to be in good working order, properly repaired, and used for their intended purpose only. Any maintenance person will tell you that an accident can easily occur if tools are not used correctly. Tools that are used while broken are also very dangerous.

iii.       Hazardous Work Environments:

Are there areas in your workplace that are too bright, dark, hot, cold, dusty, dirty, messy, wet, etc.? Is it too noisy, or are dangerous gases, vapors, liquids, fumes, etc., present? Do you see short people working at workstations designed for tall people? Such factors all contribute to an unsafe environment. You can bet a messy workplace is NOT a safe workplace!

Noise Exposure: Many work places are inherently noisy and potentially hazardous to employees. Continuous noise and instantaneous noise bursts can damage the hearing of employees. A hearing conservation program should be established if you think noise levels are a potential threat to the health of your employees. OSHA consultants, your insurer, or a private consultant are all available to help you determine noise levels in the workplace.

Electric Shock: Electricity travels in closed circuits, normally through a conductor. Shock occurs when the body becomes part of the electric circuit. The current must enter the body at one point and leave at another. Shock normally occurs in one of three ways. The person must come in contact with:

  • both wires of an electric circuit,
  • one wire of an energized circuit and the ground, or
  • a metallic part that has become "hot" by being in contact with an energized wire or conductor, while the person is also in contact with the ground.

Illumination: It's important to make sure illumination is adequate for the job being performed. Too much direct or indirect glare can, over time, cause eye strain. Too little light can result in an injury. More on this topic in course 711, Introduction to Ergonomics.

iv.        Hazardous People

Remember, hazardous conditions may be thought of as unsafe "states of being." All of the following situations may cause employees to be what I call "walking hazards"

  • Fatigue: Employees are too tired to do the work without causing injury to themselves or others.
  • Drugs or alcohol: Drugs (either legal or illegal) and alcohol place employees in altered states of awareness and lengthens reaction time.
  • Distraction: Employees who are distracted (internal thoughts are not focused on the work being performed). You can't be thinking about the football game while working on high voltage!
  • Hurry: This should be obvious. This is probably the greatest reason employees perform unsafe actions. The more hurried employees are, for whatever reason, the more likely they are going to have accidents.

Workers who take unsafe short cuts, or who are using established procedures that are unsafe, are accidents waiting to happen. As mentioned earlier, hazardous work practices represent about 95% of the causes of all accidents in the workplace. Bottom-line: If employees are not sober and focused while working, they are walking hazardous conditions.

  • Management may unintentionally promote unsafe work practices by establishing policies, procedures and rules (written and unwritten) that ignore or actually direct unsafe work practices. These safety policies, plans, programs, processes, procedures and practices are called "system controls" and ultimately represent the causes of about 98% of all workplace accidents.

4.         Hazard Categories

  1. Acceleration: This is just a fancy term for "fall" hazard. Acceleration happens when we speed up or slow down too quickly. It also occurs when any object is being set in motion or its speed increased. Whiplash is a common injury as a result of an acceleration hazard. Hazards from deceleration and impact, especially from falls, also exist in the workplace.
  2. Biohazards: Hazards of harmful bacterial, viruses, fungi, and molds are becoming a greater concern to everyone at work. The primary routes of infection are airborne and bloodborne.
  3. Chemical reactions. Chemical reactions can be violent, and can cause explosions, dispersion of materials and emission of heat. Chemical compounds may combine or break down (disassociate) resulting in chemicals with reactive properties. Corrosion, the slow combination of iron and water, is a common chemical reaction and results in loss of strength and integrity of affected metals.
  4. Electrical hazards: Exposure to electrical current. There are six basic electrical hazards: shock, ignition, heating/overheating, inadvertent activation (unexpected startup), failure to operate, and equipment explosion.
  5. Ergonomics: The nature of the work being done may include force, posture, position of operation characteristics that require hazardous lifting, lowering, pushing, pulling, and twisting. The results are strains and sprains to muscles and connective tissues.
  6. Explosives and explosions: Explosions result in quick (instantaneous) release of gas, heat, noise, light and over-pressure. High explosives release a large amount of energy. Low explosives burn rapidly (deflagrates) but at a slower speed. Most explosive accidents are caused by explosions of combustible gases.
  7. Flammability and fires: In order for combustion to take place, the fuel, an oxidizer, and ignition source must be present in gaseous form. Accidental fires are commonplace because fuel, oxidizers and ignition sources are often present in the workplace.
  8. Temperature: Temperature indicates the level of sensible heat present in a body. Massive uncontrolled flows of temperature extremes due to work in hot or cold environments can cause trauma and/or illness.
  9. Mechanical hazards: Tools, equipment, machinery and any object may contain pinch points, sharp points and edges, weight, rotating parts, stability, ejected parts and materials that could cause injury.
  10. Pressure: Increased pressure in hydraulic and pneumatic systems. Pressure may cause ruptures in pressure vessels, whipping hoses. Small high pressure leaks may cause serious injuries.
  11. Radiation: Electromagnetic radiation hazards vary depending on the frequency (wavelength) of the energy. Generally, the higher the frequency, the more severe the potential injury. Non-ionizing (ultra-violet, visible light) may cause burns. Ionizing radiation actually has the potential to destroy tissue by dislodging electrons from atoms making up body cells.
  12. Toxics: Materials that in small amounts may cause injury to skin and internal organs are considered toxic. Toxics may enter through inhalation, ingestion, absorbed or injected.
  13. Vibration/Noise: Produce adverse physiological and psychological effects. Whole-body vibration is a common hazard in the trucking industry. Segmental vibration and noise hazards exist when working equipment such as jack hammers.